Concrete mixing machine applications

Precise mixing of additives in concrete

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In many regions the quality of concrete is considered as a security-related attribute. Therefore the need to monitor and to record  its properties over the whole supply chain becomes increasingly important. The amount of water and the quantity of additives determines the quality of the concrete.

High accuracy is often content of national standards for ready-mixed-concrete production.

Influence of transportation and additives on concrete quality

A Trucking Company transports the concrete-batch from producer to contractor. Although the concrete was mixed correctly in the factory, it may arrive at the construction site with a different composition that no longer meets the quality requirements. In order to be able to transport the ready-mixed concrete over longer distances, additives are added In-transit Concrete Management Systems maintains the consistency (slump) of concrete during transport by truck. It adds water and admixtures to the load automatically. A flow sensor measures the water and additive quantities and transmit them to the control unit, which logs all values.

Reliable flow measurement is therefore very important. Defective flow sensors render the entire load unusable and cause longer downtimes for the truck.

  1. Output Signals

    • Frequency output
    • Pulse output
    • Analog output 4...20 mA
    • Analog output 0.5...10 V

    The pulse rate can be configured at the factory depending on the type

  2. Measuring tubes

    • Robust PVDF lining
    • Nominal sizes from DN3 to DN25
    • Specially designed for use in field Sprayers

  3. Ideal for field Sprayers

    • Consumption of crop protection products Optimal measurement
    • Compact and durable
    • Free pipe cross-section for better cleaning
    • Tested on the market for many years and proven

  4. Optimized housing

    • Cost-optimized Plastic housing
    • Customized adaptations possible
    • Can be integrated into any field sprayer
    • Compact and robust

  1. Output Signals

    • Frequency output
    • Pulse output
    • Analog output 4...20 mA
    • Analog output 0.5...10 V

    The pulse rate can be configured at the factory depending on the type

  2. Measuring tubes

    • Robust PVDF lining
    • Nominal sizes from DN3 to DN25
    • Specially designed for use in field Sprayers

  3. Ideal for field Sprayers

    • Consumption of crop protection products Optimal measurement
    • Compact and durable
    • Free pipe cross-section for better cleaning
    • Tested on the market for many years and proven

  4. Optimized housing

    • Cost-optimized Plastic housing
    • Customized adaptations possible
    • Can be integrated into any field sprayer
    • Compact and robust

However, not all type of flow meters are suitable. Which sensor measures accurately and can withstand the harsh operating conditions?

Selecting the right flow sensor - even under difficult conditions

SIKA's magnetic inductive flow sensor VMZ.2 can withstand different chemicals and measure with excellent accuracy. Thanks to its compact design, it can be integrated into the confined space of the Concrete Management Unit on a truck. The use of high-quality chemical-resistant plastics enables the measurement of different additives. It works reliably under changing media, temperatures and vibrations. The sensor has proven its reliability on thousands of trucks every day over many years.